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  • What is the High Pressure Swivel Joint used for?
    A High Pressure Swivel Joint is a specialized mechanical device designed to facilitate the transfer of fluids or gases under high-pressure conditions while allowing rotational movement between connected components. High Pressure Swivel Joints plays a crucial role in various industrial applications, especially in sectors dealing with oil and gas, petrochemicals, aerospace, and heavy machinery. Key Functions and Applications: 1. Fluid Transfer: High Speed Rotary Unions enable the smooth and efficient transfer of liquids or gases between stationary and rotating parts of machinery or equipment. They are widely used in hose reels, rotary unions, and other systems where fluid or gas transfer is required. 2. Rotary Motion: One of the primary functions of the swivel joint is to allow rotational movement between connected parts without hindrance. This rotational capability is essential in applications where machinery or equipment needs to rotate while maintaining fluid or gas connectivity. 3. High-Pressure Environments: As the name suggests, these swivel joints are specifically designed to withstand high-pressure conditions. They are constructed with robust materials, such as stainless steel or other alloys, capable of handling high-pressure fluid or gas systems. 4. Reduce Stress and Prevent Leakage: High Pressure Swivel Joints are essential in systems where there is a need to reduce stress on hoses, pipes, or connections due to the rotational movement. They prevent twisting and kinking, reducing the risk of damage and leakage. 5. Industrial Machinery: High Pressure Swivel Joints are widely used in industrial machinery, including cranes, excavators, drilling rigs, and loading arms. They provide the necessary flexibility and rotational movement while maintaining the integrity of the fluid or gas flow. Conclusion: High Pressure Swivel Joints play a pivotal role in industries where the smooth transfer of fluids or gases under high-pressure conditions is essential. Their ability to allow rotational movement between connected components without compromising the integrity of fluid or gas flow makes them invaluable in various applications. From heavy machinery to aerospace systems, these swivel joints ensure efficient operation, reduced stress, and enhanced safety in fluid or gas transfer processes.

    2023 08/07

  • Correlation between Usb Slip Ring and Fiber Rotary Joint
    USB slip rings and fiber rotary joints are both types of rotary swivel joints used in different industries to transmit signals or data between rotating and stationary parts of a system. While they serve different purposes, there is a relatedness between them when it comes to providing a solution for signal transmission in rotating applications. A USB slip ring is a specialized Rotary Swivel Joint device designed to maintain a continuous electrical connection between a rotating platform and a stationary system. It allows the transmission of USB signals, typically used for data transfer or power supply, across a rotating interface. This is especially useful in applications where a rotating component, such as a camera or sensor, needs to communicate with a stationary control system. On the other hand, a Fiber Rotary Joint, also known as an optical rotary joint or fiber optic slip ring, is used to transmit optical signals between rotating and stationary parts. It enables the seamless transmission of high-speed data signals, such as video, audio, or communication signals, across a rotating interface. Fiber rotary joints are commonly used in applications where the transmission of optical signals is required in rotating systems, such as surveillance systems, robotic arms, or medical imaging equipment. The relatedness between USB slip rings and fiber rotary joints lies in their purpose of providing signal transmission capabilities in rotating applications. While USB slip rings are primarily used for electrical signal transmission through USB connections, fiber rotary joints are specifically designed for optical signal transmission. Both technologies enable the rotation of components without interrupting signal transmission, ensuring continuous and uninterrupted communication between the rotating and stationary parts of a system. In summary, USB slip rings and fiber rotary joints are types of rotary swivel joints used in various industries for signal transmission in rotating applications. While USB slip rings are designed for electrical signal transmission, fiber rotary joints enable the transmission of optical signals. Both technologies play a vital role in maintaining continuous communication between rotating and stationary components, ensuring the smooth operation of systems that require data or power transmission across rotating interfaces.

    2023 07/31

  • The Role of High Current Slip Rings in Rotary Electrical Connectors
    Rotating Electrical Connectors are essential components in applications that require the transmission of electrical signals or power between stationary and rotating parts. High current slip rings play a crucial role in facilitating this transmission, particularly in systems that involve high currents, such as those used in encoder servo motors. A High Current Slip Ring is a specialized type of electrical connector that allows the transfer of high electrical currents across rotating interfaces. It consists of a stationary portion, known as the stator, and a rotating portion, known as the rotor. The stator is typically connected to the stationary part of the system, while the rotor is mounted on the rotating part, such as an Encoder Servo Motor. In the case of an encoder servo motor, the high current slip ring enables the transmission of both power and control signals from the stationary part of the motor to the rotating part. The slip ring allows the motor to rotate continuously without interrupting the flow of electrical current or signals. This is essential for the smooth and precise operation of the motor, as any interruptions or fluctuations in power or control signals can result in motor malfunctions or inaccuracies in positioning. The high current slip ring also ensures a reliable and continuous electrical connection between the stationary and rotating parts of the system. It provides low electrical resistance and minimal loss of power, allowing high currents to pass through without significant voltage drops. Additionally, the high current slip ring allows for the transmission of various types of signals alongside the power, including data signals and control signals. This versatility enables the integration of additional components, such as encoders or sensors, into the rotating system. In an encoder servo motor, for example, the slip ring can transfer encoder signals that provide feedback on the motor's speed, position, or direction. In conclusion, high current slip rings are essential components in rotating electrical connectors, particularly in applications involving high currents, such as encoder servo motors. These slip rings enable the transmission of power, control signals, and data signals between the stationary and rotating parts of the system.

    2023 07/24

  • Enhancing Data Transmission with The Fiber Optic Slip Ring
    In the world of high-speed data transmission, fiber optic slip rings have emerged as a game-changing technology, providing efficient and reliable connectivity between rotating and stationary parts. Also known as fiber optic rotary joint, these devices enable the seamless transmission of optical signals in applications requiring continuous rotation. Let's explore the importance and benefits of fiber optic slip rings. Efficient Optical Signal Transmission: The optical rotary joint is designed to transmit optical signals across a rotating interface without signal degradation or loss. These devices ensure continuous and uninterrupted data transmission, making them ideal for applications that require the rotation of optical components or systems. Wide Range of Applications: Fiber optic slip rings find application in various industries, particularly in fields where continuous data transmission is critical. They are commonly used in robotics, aerospace systems, medical equipment, surveillance systems, and telecommunications. In these applications, fiber optic slip rings enable the transmission of high-quality video, audio, and data signals, ensuring reliable and uninterrupted communication. High-Speed Data Transfer: With the ability to handle high-speed data transmission, fiber optic slip rings provide an efficient solution for bandwidth-demanding applications. Their low attenuation and high signal integrity enable the transfer of large volumes of data without loss or corruption, resulting in consistently high transmission rates. Compact and Durable Design: Fiber optic slip rings are compact in size, facilitating easy integration into various systems and setups. The devices are designed to withstand harsh operating conditions, such as high temperatures, vibrations, and corrosive environments. This rugged construction ensures long-term reliability and durability, minimizing downtime and maintenance needs. Compatibility with Various Fiber Types: Fiber optic slip rings are compatible with various types of optical fibers, including single-mode and multimode fibers, as well as specialty fibers. This versatility allows for seamless integration into existing fiber optic networks without the need for extensive modifications or replacements. Conclusion: With their ability to transmit optical signals without loss or degradation, wide range of applications, high-speed data transfer capabilities, compact design, and compatibility with various fiber types, fiber optic slip rings are invaluable tools in industries relying on high-speed data communication. As technology advances and the demand for seamless connectivity increases, fiber optic slip rings will continue to play a pivotal role in enabling efficient data transmission across rotating interfaces.

    2023 07/17

  • The Key to Conductive Slip Ring Design
    Conductive Slip Ring, also known as electrical slip rings or Slip Ring Power Connector, are crucial components in various rotating systems. They enable the transmission of electrical signals and power between stationary and rotating parts of a mechanism. The design of a conductive slip ring is of utmost importance to ensure reliable and efficient performance. In this article, we will discuss the key aspects of conductive slip ring design. 1. Contact Materials: The choice of contact materials is critical to achieve low electrical resistance, high wear resistance, and good conductivity. Common materials used for conductive slip ring contacts include precious metals like gold, silver, or platinum. The selection depends on factors such as the voltage and current requirements, the environment the slip ring will operate in, and the expected lifespan of the slip ring. 2. Construction: Conductive slip rings consist of two main components, the rotor (rotating part) and the stator (stationary part). The rotor is attached to the rotating part of the system, while the stator is fixed to the stationary part. The contacts are strategically placed on the rotor and stator to ensure seamless electrical connection when the system rotates. The design should consider factors like space constraints, ease of installation, and the number of contacts required. 3. Signal and Power Transmission: Slip Ring Design to accommodate the specific signal and power requirements of the application. This includes considering the number of circuits needed, the maximum voltage and current levels, the frequency of the signals, and any special requirements such as Ethernet or fiber optic connections. The design should ensure minimal signal degradation and power loss during transmission. 4. Environmental Considerations: The operating environment greatly affects the design of conductive slip rings. Factors like temperature, humidity, dust, vibration, and potential exposure to chemicals or corrosive agents must be taken into account. The design should incorporate appropriate sealing mechanisms, such as gaskets or seals, to protect the contacts from external elements and ensure reliable operation in various conditions. 5. Maintenance and Serviceability: It is essential to design conductive slip rings for easy maintenance and serviceability. This includes features like removable brushes or contacts, accessible inspection points, and modular designs that allow for easy replacement of faulty components. Designing for easy maintenance helps reduce downtime and extends the lifespan of the slip ring. In summary, the design of conductive slip rings involves careful consideration of contact materials, construction, signal and power transmission requirements, environmental factors, and serviceability. A well-designed conductive slip ring ensures reliable electrical connection and efficient transmission of signals and power, contributing to the overall performance and longevity of the rotating system.

    2023 07/10

  • Design Of Conductive Waterproof Slip Ring
    A conductive Waterproof Slip Ring is a device that allows the transmission of electrical signals and power between a stationary part and a rotating part while maintaining a waterproof seal. Conductive Slip Ring commonly used in applications where there is a need for continuous electrical connection and protection against moisture or liquid ingress, such as in underwater robotics, marine equipment, wind turbines, and other outdoor or harsh environment applications. The slip ring enables the rotation of the system while ensuring reliable electrical transmission and preventing water damage to the internal components.The following is a key overview of Slip Ring Design factors: 1. Sealing mechanism: The Waterproof Slip Ring must feature an effective sealing mechanism to prevent water ingress. This typically involves using gaskets, O-rings, or lip seals at critical interfaces such as the rotating shaft and housing. The sealing components should be made of materials that are resistant to water and provide a secure barrier against moisture. 2. Housing material: The slip ring housing should be made of corrosion-resistant materials such as stainless steel or aluminum alloy. These materials offer durability and protect the internal components from environmental factors. Additionally, the housing should be designed with drainage channels and vents to prevent water buildup and promote water egress. 3. Electrical contacts: The slip ring should be designed with high-quality electrical contacts capable of maintaining reliable transmission even in wet conditions. Gold or gold-plated contacts are often used due to their excellent conductivity and corrosion resistance. The contact designs may include brushes, wires, or contact rings, depending on the specific application requirements. It's important to note that the specific design requirements may vary depending on the application and environmental conditions. Collaborating with a knowledgeable slip ring manufacturer and considering the specific needs of the intended application will ensure the successful design and implementation of a conductive waterproof slip ring.

    2023 07/03

  • How to Evaluate the Performance of USB Slip Ring?
    A USB slip ring is a special device used to transmit USB signals and power in a rotary motion. It solves the connection problem when the equipment that needs data transmission and power supply is rotated. USB slip rings usually consist of conductive rings, brushes, terminal blocks and housings. Conductive rings and brushes are used to realize signal and power transmission, terminal blocks are used to connect the USB interface of the device, and the shell provides protection and support. USB slip rings are widely used in equipment or systems that require rotation, such as rotary swivel joint, rotating displays, robots, aerospace equipment, etc. With USB slip rings, these devices can achieve continuous rotary motion while maintaining a USB connection to external devices without worrying about signal interruption or power supply issues. When using a USB slip ring, it is necessary to ensure that it complies with the USB standard. The performance of a USB slip ring depends on several factors, including its design, manufacturing quality, and specific application requirements. The following are some common performance indicators and characteristics of USB slip rings: Data transfer rate: The USB slip ring should be able to support the required data transfer rate. Common USB standards include USB 2.0, USB 3.0, and USB 3.1, etc. Different standards have different transmission rate requirements. Therefore, when selecting a USB slip ring, it is necessary to ensure that it can meet the required data transfer rate. Power transfer capability: USB slip rings usually need to transfer data and power at the same time. Therefore, its power transmission capability is also one of the important performance indicators. Make sure that the USB slip ring can provide enough current and voltage to meet the power requirements of the connected device. Signal quality: The USB slip ring should be able to maintain the stability and reliability of data transmission and should not introduce data loss, signal interference or distortion. A high-quality USB slip ring should have good signal transmission characteristics to ensure data accuracy and integrity. RPM and durability: The USB slip ring should be able to operate properly in the required RPM range with sufficient durability and reliability. This is critical for applications that require long runs or high-speed spins. Environmental adaptability: Some USB slip rings may need to adapt to harsh environmental conditions, such as high temperature, humidity, dust or corrosive media, etc. In these cases, the USB slip ring should have environmental characteristics to ensure its proper operation and long life. Our company has been committed to the research and development and manufacture of high-quality conductive slip ring. The company has cooperated and communicated with many well-known domestic manufacturers, military units, research institutes and colleges and universities for a long time, providing products and comprehensive technical services. If you have needs, please contact us. contact us.

    2023 06/27

  • Features Of Conductive Slip Ring
    There are many types of Conductive Slip Ring. Let`s talk about the application of waterproof slip rings and slip ring motors.Waterproof Slip Ring is a sliding electrical joint specially designed for sensors or devices with rotation, swing or rotation in industrial or mechanical equipment. Waterproof slip rings generally consist of a shell and internal conductive contact materials. A variety of designs and materials are available to ensure slip rings are suitable for various environments and applications. Features of Waterproof Slip Ring: 1. Outstanding protection performance Waterproof slip rings must have good protection against dust, moisture, and other contaminants, and prevent external factors from affecting the internal electronics. Many slip rings have a rating of IP66 or higher, which can resist water, oil and dust, ensuring their long-term stable working condition. 2. Excellent electrical performance The conductive contact material of a waterproof slip ring must have excellent electromechanical properties. Because interference and noise may be generated during mechanical movement, reducing the electrical performance of the contact material. High-quality conductive materials ensure low noise levels, high transmission rates and reliable communication performance. Waterproof slip rings are widely used. For example, in the field of medium or large robots, medical equipment, engineering equipment, packaging machinery, and even vehicle components. With the continuous development of technology and industry, waterproof slip rings will become an indispensable component in the fields of mechanical engineering and electrical engineering. A slip ring motor is an electric motor in a mechanical device that transmits energy (electrical power) and control signals. Compared with other motors, the biggest feature of the slip ring motor is that it can rotate 360 degrees during operation, and has high reliability and long service life, so it is popular in many application fields. Features of slip ring motors: 360-degree rotation: The slip ring motor can rotate 360 degrees, and it will not be restricted while transmitting energy. Space saving: Slip ring motors can avoid the limitation of traditional cables and other mechanical connection methods, saving space. High reliability: Slip ring motors are highly reliable due to their high quality assurance both in terms of material and manufacturing process. In short, Slip Ring Motor Application are more and more widely used, and their high reliability and long life are important indicators to meet customer needs.

    2023 05/29

  • Working Principle Of Waterproof Slip Ring
    A waterproof slip ring is a rotary interface device used to transmit signals or power, and is usually used in machinery or equipment that needs to rotate to ensure the continuity of signal and power transmission. The main function of the waterproof slip ring is to transfer the signal or power from the stationary end to the rotating end when the equipment is rotating, while avoiding wire entanglement and damage. As an essential part of rotating equipment, waterproof slip rings play a vital role in industrial fields and other related fields. The working principle of the slip ring is to communicate through a conductive loop, and the external and internal connections are realized by winding in a certain way. Switch contacts, thereby realizing the important functions of electrical signal and power transmission. The waterproof slip ring is equipped with high-precision bearings, advanced slip rings designed for signal transmission and power transmission, conductive joint components, anti-skid plates and other equipment and components to ensure its stable, efficient and durable performance. These characteristics make waterproof slip rings widely used in various fields, including industry, medical equipment, aviation, military and so on. Structurally, an anti-slip ring connector usually consists of two parts: a rotating part and a stationary part. The rotating part transmits the signal or power to the center channel of the device's rotation, while the stationary part transmits the signal or power to the fixed end of the connected device, and the two parts are connected to each other through a waterproof seal to ensure its good waterproof performance. In addition, the design should also have corrosion resistance, temperature resistance, etc., to adapt to various environments and applications, and meet user needs. Waterproof Slip Ring has a wide range of applications. For example, ships, wind turbines, drones, and the pharmaceutical industry all need to use waterproof slip rings to transmit rotating signals and electrical energy. Especially in offshore, oil fields and other operating places, waterproof slip rings are particularly important. The application of waterproof slip ring can not only ensure the normal operation of the equipment, shorten the maintenance time, but also reduce the loss caused by improper use or substandard quality. In a word, waterproof slip ring, as an essential component of rotating equipment, has sowed hope and creation in modern industry, healthcare, aerospace and other fields. With the continuous development and progress of technology, the application range of waterproof slip ring will continue to expand, and people's requirements for its performance and reliability will also increase day by day.

    2023 05/24

  • About Conductive Slip Ring
    A conductive slip ring is a device used to transmit electrical energy, signals and data, and is often used in rotating systems or mechanical devices. Its working principle is to transfer current or signal from the fixed part to the rotating part through sliding contact, so that the electrical connection can be maintained between the two. A slip ring usually consists of two main parts: a stationary ring (also known as a base or stationary ring) and a rotating ring (also known as a rotor or slip ring). The fixed ring is fixed to the stationary part, while the rotating ring is connected to the rotating part. The two rings are in contact with each other through a set of conductive brushes (also called brush blocks), which are made of conductive material. When working, the current or signal enters the brush block through the conductive path of the fixed ring, and then transmits to the rotating part through the contact between the brush block and the rotating ring. Conductive paths on the rotating ring carry current or signals to the desired device or component. During transmission, the brush blocks remain in contact with the rotating ring to ensure continuity of the electrical connection. The design and manufacture of conductive slip ring need to consider the following key factors: Conductivity: The conductive material of the slip ring must have good conductivity to ensure the effective transmission of current or signals. Commonly used conductive materials include copper, silver, and gold. Wear and Friction: Since slip rings work by sliding contact, wear and friction are unavoidable. In order to reduce wear and friction, slip rings are usually made of low-friction materials and properly lubricated. Life and reliability: Slip rings need to have sufficient life and reliability to meet the needs of practical applications. This includes sound design, quality materials and reliable manufacturing. Signal interference: When transmitting signals, slip rings may experience electromagnetic interference from rotating parts. In order to reduce signal interference, slip rings usually use shielding and isolation techniques. Conductive slip rings are widely used in various fields, such as rotating machinery, robots, stage lighting, medical equipment and radar systems, etc. They provide a convenient way of power and signal transmission for the rotating system, enabling the rotating part to communicate and transfer energy with the fixed part flexibly and reliably. We also have ethernet slip ring on sale, if you need it, please contact us.

    2023 05/16

  • What Is The Function Of Conductive Slip Ring
    A conductive slip ring is a mechatronic device whose main function is to transmit power and signals in rotating mechanical equipment. Conductive slip rings are usually composed of conductive rings, brushes and supporting structures. It can realize power transmission in continuously rotating machinery and equipment, avoiding the entanglement and restrictions of traditional wires, and improving the reliability and operating efficiency of equipment. The main functions of conductive slip rings include the following aspects: Transmission of power and signals: The conductive slip ring is an electrical mechanical transfer device that transmits power and signals to rotating machinery and equipment through the contact of the conductive ring and the brush, so that the equipment can work normally. Realize the continuous transmission of electrical signals: The conductive slip ring can realize the continuous transmission of electrical signals, so that there will be no signal breakage during the signal transmission process, thereby improving the stability and reliability of the equipment. Reduce the running resistance of machinery and equipment: Traditional wires and plugs are easily restricted and entangled when the equipment is running, resulting in increased running resistance of the equipment and affecting the operating efficiency of the equipment. The use of conductive slip rings can avoid this situation, thereby reducing the running resistance of machinery and equipment and improving the efficiency of equipment. Improve the wear resistance and durability of machinery and equipment: the use of conductive slip rings can avoid friction and wear of equipment due to the limitations of traditional wires and plugs, thereby prolonging the service life and durability of machinery and equipment. Realize automatic control of equipment: Conductive slip rings can realize automatic control of equipment, and realize remote control of equipment by transmitting electrical signals, thereby improving the intelligence and control accuracy of equipment. In modern industrial production, the conductive slip ring connector has become an indispensable part of various rotating machinery and equipment, and is widely used in generator sets, construction machinery, medical equipment, cameras, elevators, machine tools and other fields. With the continuous progress and development of technology, the application range of conductive slip rings will continue to expand, and its role in industrial production will become more and more important.

    2023 05/04

  • Waterproof Slip Ring Principle
    Waterproof Slip Ring is a commonly used rotary interface, usually used in occasions that need to transmit power, signal, data and other signals, such as industrial machinery, medical equipment, cameras and so on. Its principle is similar to the traditional slip ring, but the waterproof and dustproof features are added to the design to adapt to the harsher working environment. The principle of waterproof slip ring is mainly based on the working principle of brushes and collector rings. In traditional slip rings, brushes contact slip rings and transmit signals through friction, but such designs are not suitable for wet, dusty environments. In order to solve this problem, the waterproof slip ring adopts a sealed structure, and at the same time adopts new materials and designs to make it have better waterproof performance. The structure of the waterproof slip ring generally consists of a fixed part and a rotating part. The fixed part includes casing, cable interface and connector, etc., and the rotating part includes rotor, slip ring and brush, etc. When the rotating part starts to turn, the collector ring starts to transmit the signal, and at the same time, the gap between the brush and the collector ring is sealed to ensure waterproof performance. The sealing performance of the waterproof slip ring conductive slip ring mainly depends on two methods: mechanical seal and structural seal. The mechanical seal mainly adopts spring-type seal and air-tight seal, etc., through the action of elastic force and gas, the gap between the brush and the collector ring is sealed to ensure waterproof performance. Structural sealing mainly uses materials such as O-shaped sealing ring and sealing oil to form a sealing layer between the brush and the collector ring to prevent the intrusion of sundries such as water and dust. In general, the principle of the waterproof slip ring is based on the traditional slip ring, adding a waterproof and dustproof design, while using new materials and sealing structures to adapt to harsher working environments.

    2023 04/24

  • Principle And Structure Of Conductive Slip Ring
    A conductive slip ring (also known as a rotary joint) is a device capable of transmitting electrical signals and power in a rotating mechanical system. Its principle is to transmit electrical signals and power through electrical contact between two rotating parts. Conductive slip rings usually consist of a pair of contact surfaces and a pair of insulating materials, where one pair of surfaces is fixed and the other pair rotates with the rotation of the rotating part. The current enters the slip ring through a conductor in the rotating part, then passes through the contact surface to the other rotating part, and then returns to the circuit through another conductor. The structure of slip ring connector is usually composed of shell, stator, rotor, carbon brush, junction box and other parts. The stator is a fixed part, usually including the housing of the conductive slip ring and some parts for fixing the wiring. The rotor is the part that rotates and usually contains contact surfaces and conductors. The carbon brushes are in contact with the contact surface and provide a current path from the conductor to the contact surface. The junction box is used to connect the conductive slip ring and the external circuit. through bore slip rings are commonly used in applications that require the transmission of electrical signals and power in rotating systems such as rotating machinery, electric motors, generators, wind turbines, etc. They can also be used to rotate non-electrical signals such as video signals, digital signals and data.

    2023 04/18

  • What Causes Mechanical Friction To Overheat The Brush Slip Ring
    The overheating caused by mechanical friction causes the brush slip ring to become overheated. In most cases, it is the slip ring connector mechanism and friction and other factors that cause the brush slip ring to overheat. The high temperature of the electric ring is caused by overheating due to mechanical and frictional reasons: a large part of the overheating defects of the collector ring and the brush slip ring is due to the overheating caused by mechanical and frictional reasons. If the excitation has not been applied when starting up, It has been found that the temperature of the collector ring and the brush slip ring is high, or the temperature is too high during operation. After pulling out a few brushes, the temperature drops instead, so it is basically sure that it is caused by mechanical and frictional reasons. The heat generation caused by machinery and friction is very complicated, mainly in the following three aspects: (1) The contact surface between the brush slip ring and the collector ring is too small, and the contact area should generally not be less than 75% of the cross-section of a single brush. The brush contact surface of the conductive slip ring is poorly ground or too many brushes are replaced at one time during operation. Replace the brushes during operation. At the same time, only 1-2 brushes are allowed to be replaced on each carbon brush holder. The replaced new brushes should be ground in advance on a model with the same diameter as the collector ring, and the old and new brushes must be of the same grade. If there are a lot of brushes to be replaced at one time during overhaul, sufficient time should be left for the formation of oxide film on the surface of the brushes before commissioning. The contact surface between the brush and the collector ring is too small, and the contact area should generally not be less than 75% of the cross-section of a single brush. (2) The brush is swinging in the brush box or the action is jammed. The brush should be able to move up and down freely in the brush holder, and the gap should meet the product regulations. If there is no regulation, the gap can be 0.10-0.20mm. The shape of the brush should be square, and the size error of the upper and lower ends should not exceed 0.05mm. (3) The gap between the brush holder and the surface of the collector ring is too large. Due to the brittle material of the carbon brush of the collector ring, when the gap between the brush holder and the surface of the collector ring is too large, the brush cannot contact the collector ring as a whole during operation, and contacts with the collector ring on an inclined plane, which may easily cause the brush to break. The gap between the brush holder and the carbon brush surface of the collector ring should meet the technical requirements of the product. When the product is not specified, the gap can be adjusted to 2-3mm. When adjusting the gap, a layer of 2-3mm thick rubber pad can be used to attach it to the collector. On the surface of the electric ring, press the brush holder against the rubber pad, then tighten the set screw and take out the rubber pad. We have slip ring on sale, if you are interested, please contact us.

    2023 04/11

  • Conductive Slip Ring Wiring Method
    There are many types of slip rings, such as optical fiber slip rings, conductive slip rings, brush slip rings, etc. The wiring methods of slip rings are different, and the wiring methods of different types of slip rings are also different. Some are terminal and some are plug type. The key depends on your actual application. The conductive slip ring is mainly composed of a stator and a rotor connected in series through wires. The stator of the conductive slip ring is fixed on the copper ring of the bearing seat, and the rotor (brush wire) is fixed on the casing. After arranging the combinations one by one, a complete circuit is formed. If the number of passages is very large, there will be two or three oval outlet holes. The outlet wires at the stator end are generally the outlet wires on the side end surface, usually 1 to 2 oval outlet holes; if it is flange type, the stator end and The rotor end can be drawn from the middle of the slip ring. If the slip ring is relatively large, the wire can also be drawn from the side. The split-type slip ring is different from the former two. The split-type slip ring`s rotor end leads from the shaft wall of the central shaft, and the stator end leads from the brush holder on the side. The slip ring connector is usually installed at the rotation center of the equipment, and it is mainly composed of two parts: rotating and stationary. The rotating part is connected to the rotating structure of the equipment and rotates with it, called the "rotor", and the stationary part is connected to the fixed structure of the equipment, called the "stator". Make sure that the "rotor" and "stator" are running in a natural state. Slip rings are divided into cylindrical type and disc type according to the structure. The rings of a cylindrical slip ring are arranged along the axis of the cylinder.

    2023 04/11

  • Why Is It Called Through-Bore Slip Ring?
    Why is it called Through-bore Slip Ring? In most cases, we will call the conductive slip ring with a hole in the center as a through-hole conductive slip ring. Its application field is very wide, mainly used in medical rotary CNC workbench, CNC machining center, wind power generation equipment, etc. , in many components that need to transmit signals in fixed and non-fixed structures, through-hole slip rings are required. In the future, through-hole slip rings will be widely used in new fields such as automation equipment, automation testing equipment, automation robots, and manipulators. At that time, higher requirements were put forward for the structure and technical parameters of through-hole slip rings. Therefore, slip ring manufacturers should invest in research and development funds to research new products while producing existing products. The new structure and To meet the future demand for via slip ring connector. Since the quantity of through-hole slip rings is not very large, many of them require custom processing and custom production, so the individual price is relatively high, unlike cap slip rings, each type has certain standard parts, and the unit price is relatively high. It is cheaper. Hollow shaft slip ring, also called through-hole slip ring, what is through-hole slip ring? Mainly divided from the structure, also called hollow shaft slip ring. The scope of use of this kind of slip ring is mainly those places that need to transmit power or data from a fixed position to a rotating position without limit and continuous rotation. , to transmit current, signal and other data from the fixed position to the rotating position. The basic technical parameters of through-hole slip rings mainly include outer diameter, inner diameter, length, number of rings, voltage, current, high speed and so on.

    2023 04/06

  • How Do Conductive Slip Rings Conduct Electricity?
    A conductive slip ring is a rotary joint used to transmit electrical energy and signals. Its main components are conductive rings and brushes.A conductive slip ring is usually a ring-shaped metal part that can be fixed on the shaft of a rotating part. It is usually made of conductive materials, such as copper, silver, etc., to ensure good electrical conductivity. A brush is a set of carbon or metal brushes fixed to a stationary part that makes contact with the conductive ring and provides an electrical connection. Brushes are usually spring-loaded to ensure good contact force. When the slip ring connector rotates, the contact point between the conductive ring and the brush is always kept in a fixed position, so that power and signals can be transmitted. Conductive slip rings are commonly used in applications that require the transmission of power and signals between rotating and stationary parts, such as electric motors, generators, and wind turbines. The difference between conductive slip ring and ordinary slip ring The main difference between conductive slip rings and ordinary slip rings is that conductive slip rings have conductive properties and can transmit electrical energy and signals, while ordinary slip rings can only transmit mechanical energy. Ordinary slip ring is a kind of mechanical joint, usually composed of slip ring and brush. A slip ring is usually a ring-shaped metal part that can be fixed on the shaft of a rotating part. The brushes are a set of carbon or metal brushes attached to the stationary part that make contact with the slip ring and provide a mechanical connection. As the rotating part turns, the contact point between the slip ring and the brush remains in a fixed position at all times, thereby transferring mechanical energy. In addition to the mechanical connection function of ordinary slip rings, conductive slip rings also have conductive properties. The conductive ring of the conductive slip ring is usually made of conductive materials, such as copper, silver, etc., to ensure good electrical conductivity. This allows conductive slip rings to transmit electrical power and signals, and is typically used in applications that require power and signal transmission between rotating and stationary parts, such as electric motors, generators, and wind turbines. Therefore, there are great differences between conductive slip rings and ordinary slip rings in terms of scope of use and functions, and they need to be selected according to specific application scenarios.

    2023 03/31

  • Detailed Explanation of Conductive Slip Rings
    At present, there are many types of conductive slip rings in the market, which can be distinguished according to the overall structure, or according to the type of transmission signal and according to the application field. The function is to connect the mechanical part and the electrical part of a device, the mechanical part is rotated, the slip ring prevents the winding, and at the same time transmits the electrical signal to the electrical part. It is generally used in the fields of aerospace, medical, intelligent equipment and instruments. Conductive slip ring The following introduces a conductive slip ring in detail. This slip ring includes a stator, a slidable sleeve, and a rotor that is sleeved inside the stator. The rotor includes a main shaft, a conductive ring that is fixed on the outer periphery of the main shaft, and the inner wall of the conductive ring is bonded. Connected rotor wires, the main shaft is provided with a shaft hole extending in the axial direction for connecting with the equipment rotating shaft, the main shaft is provided with a mounting hole penetrating through the side wall, and a fastener is provided in the mounting hole for contacting the outer wall of the equipment rotating shaft; The stator includes a casing and brush filaments, the brush filaments are located between the casing and the main shaft, one end of the brush filaments is connected with a stator wire, and the other end of the brush filaments abuts against the outer wall of the conductive ring. This new type of conductive slip ring is equipped with a shaft hole inside the main shaft and a mounting hole on the side wall, and the main shaft and the equipment shaft are fixed by fasteners; at the same time, the conductive slip ring is provided with a conductive ring and brush wire that are relatively rotating and conducting, so that the stator The wires are connected with the rotor wires, and the power transmission is realized on the basis of avoiding winding wires. Because the conductive slip ring has the advantages of long service life and small size, it basically replaces the traditional slip ring. Generally, low-speed slip rings can be used for ten to fifteen years. Compared with traditional collector rings, this new type of slip ring does not require regular inspection and maintenance, but must be operated in accordance with the instructions during installation. We have slip ring connectors for sale, and you can contact us if you need them.

    2023 03/23

  • How To Maintain The Conductive Ring
    From the structure of the slip ring, we can basically understand its principle. The principle is to install an electric slip ring on the rotating part, and then install a brush on the stationary part, so that it can achieve 360 degrees When rotating, the problem of wire winding is avoided, and information can be transmitted without obstacles. How to maintain the service life of the slip ring connector, is there any way to make it durable? 1. The contact pressure of the friction pair has the most influence on the wear. High contact pressure wear. When selecting the contact pressure of the friction pair, the designer should consider choosing the minimum contact pressure under the premise of reliable contact, so as to ensure the performance and service life of the friction pair 2. Adjust the contact between the slip ring brush wire and the metal ring so that the brush wire can be well pressed on the ring groove without affecting the rotation of the slip ring. If the pressure is not adjusted, it will cause virtual contact and the pressure is not enough. Excessive pressure will increase the friction torque, which will cause a lot of wear on the contact parts and shorten the service life of the slip ring. 3. Avoid using the slip ring in a high temperature or low temperature environment for a long time. The normal operating temperature of the slip ring is -45°C ~ +85°C. If it exceeds this range, the life of the slip ring will decrease rapidly, and even lead to direct damage. Except for special slip rings, such as high temperature and low temperature resistance. 4. When using a slip ring, install the slip ring correctly according to the installation instructions of the slip ring manufacturer, and avoid exceeding the maximum voltage and current that the slip ring can withstand during use. 5. It should be used in a place where there is no sand layer, no corrosive gas, no strong acid and strong alkali corrosion, so as to avoid rusting of metal parts and reduction of insulation performance of electrical components, except for special slip rings, such as acid and alkali resistant slip rings. 6. When purchasing a conductive slip ring, provide relevant parameters to the slip ring manufacturer according to the equipment requirements, so that the manufacturer can accurately provide the product or provide you with a design plan. These data include the number of channels, rated maximum current and voltage, wiring method, and working speed , temperature, transmission signal type, etc. 7. The slip ring cannot bear the impact of external force, otherwise it will deform the slip ring and affect its internal structure. 8. Reasonable radial clearance in the process of installing the slip ring has a great influence on the life of the slip ring. If the radial clearance of the slip ring increases, the load area in the slip ring will decrease and the maximum rolling element load will increase , thereby reducing the slip ring life. 9. Avoid dust erosion when storing slip rings. If the environmental cleanliness does not reach a certain level, dirt will be attached to the surface of the metal ring, which will also cause virtual contact or increase the resistance value, except for special slip rings, such as protection grades High requirements etc. 10. The hardness of the brush material and the number of frictional rotations (or distance) have a certain impact on wear. The higher the hardness, the better the resistance: the increase in the number of rotations increases the wear. However, hardness and rotations are not the main factors affecting wear. Friction The matching of slip ring and brush material is the key to high reliability and long life of friction operation.

    2023 03/15

  • What Is The Application Of Conductive Slip Ring In Electronic Equipment?
    Conductive slip rings are the products needed in our industrial development process, which indicates that high-intelligence sports equipment also belongs to conductive slip rings. It is used for a reliable electrical connection between two parts that rotate relative to each other. Conductive slip rings are also called collector rings, or rotary joints, rotary electrical interfaces, slip rings, collection rings, return rings, and adapters. It consists of elastic material - brush, sliding contact surface material - conductive ring, insulating material, adhesive material, composite bracket, precision bearing, dust cover and other conductive slip ring components. The auxiliary parts and other brushes are made of precious metal alloy materials, which are "II" type, and are in symmetrical double contact with the slip ring groove. Signals and currents are transmitted via the elastic pressure of the brushes and the sliding contact of the slide ring channels. Conductive slip rings are mostly used in multiple continuous rotating motion, high-precision, multi-functional, high-performance high-end industrial electrical equipment or high-precision technology electronic equipment, such as: aerospace equipment, radar communication equipment, medical equipment, automatic processing equipment, smelting Equipment, mining equipment, cable equipment, amusement equipment, display equipment, smart camera, chemical reactor, crystal furnace, wire stranding machine, windmill, mechanical arm, robot, shield machine, revolving door, measuring instrument, model aircraft, special vehicle , special ships, etc. The role of conductive slip rings provides reliable energy and signal transmission solutions for these electromechanical devices to achieve complex movements. A conductive slip ring is an electromechanical device that works inside a machine and transmits power and data from stationary parts to rotating parts, a conductive slip ring can also transmit video, analog and digital signals, without which large and small mechanical and electronic devices would be Unable to work along the way. Depending on the machine they are used on, electrical slip rings may need to be part of a larger installation, such as when they are placed in a wind turbine or a large radar array; or they may be a small compact device when placed inside a surveillance camera a part of. Conductive slip rings can also be made into various special shapes according to the usage conditions, mixed transmission power, light source, fluid pressure source, or used with other electrical components, such as: special special shape, super large shape, conjoined gears, sprockets, Pulleys, plugs, power supply and light source mixing, power supply and pressure fluid mixing, equipped with light, electricity, sound, temperature sensors, optical fiber transceivers, pressure gauges, pneumatic components, etc., are combined into a multifunctional electrical assembly to achieve Special requirements for saving space and simplifying the design structure.

    2023 03/08

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